I actually held my T-shirt up to my face and said out loud, “What?! Thank you. I know, duh, right? Other module feeders are self-propelled, moving down a track alongside the modules. You're rolling your eyes? The plastic threads are made of a manmade polymer fiber created from fossil fuels through a chemical process. Roving is the last second stage of spinning process conducted after blow room, carding, combining, drawing and prior to cone winding. The yarn is then woven on a loom to create wool fabric. If you’re wearing a T-shirt, take a good look at it. Fiber generation. Between the t-shirt yarn and this fabric yarn, I might be skipping the yarn store more often in the summer to experiment with this fun fiber alternative. I had a moment like this recently. The above pattern is Fly Away and can be purchased here. The yarn produced by spinning is then used for making fabric. How is Desi 9 weeks already ? Lengthwise rows of these loops, comparable to the warp yarn in woven goods, are called wales. Love these informative posts! In weaving, two different sets of yarns called the warp and the filling or weft are interlaced with each other to form a fabric. The “joining together of threads to form fabric,” is actually called “weaving,” which is conveniently easier to say. Knitting is a method of constructing fabric by using a series of needles to interlock loops of yarn. Here at SQ you will find free sewing tutorials, product reviews, basic how-to’s, design inspiration, and quilt patterns geared toward you – the chic, modern quilter! I’ll take your Super Sleuth Suzy Stylin’ anytime , Lol…Love this post. Crazy. (See a great weft and warp diagram in this post about chambray and denim.). But it makes a really huge difference, actually. Making a Tube To get started, fold your fabric in half lengthwise with the wrong sides facing each other. What?! So there’s a summary of my source-sleuthing. Step 2: Cut into the folded edge at intervals of however wide you want your strips to be (I made mine 3 inches wide). You might know about this one already. Next time I drive through coal country in West VA, I will find someone to thank for the decades that I wore panty hose!! Ahem. The cellulose sheets are then soaked in sodium hydroxide (caustic soda), producing sheets of alkali cellulose. The cotton is picked, then rolled out to remove the seeds, then separated into bales. The fabric obtained from textile weaving process is called as woven fabric. Knit fabrics, also known as jersey, are actually not woven… they’re knitted. crazy how time fly’s by. Now, you may be asking yourself, what about that T-shirt that looked fairy-knit? Thank you, sheep. Video first seen on Spinning My Wheels – Leading a Warped Life. 2 Knitting. Class 6: Science: Fibre to Fabric: Making of Fabric from Yarn Step 1: Fold the fabric in half with the folded edge closest to you. The quality of the fabric depends upon the quality of yarn. Thankyou. Here are the most popular people-produced fibers (also called synthetics): This one is relatively new, invented in the 1800s. Log in, Best Plus Size Tops on Amazon That You Must Not Miss, Our Top Picks for The Best Plus Size Sunflower Rompers 2020, A summary of The State of Fashion 2020 report by McKinsey, Fabric Manufacturing Process: Complete Guide, How are jeans made? Now that you know about the different processes and types, does it make you want to explore new substrates? No? Thank you for such an inspiring adventure in the fabric of our lives. To begin, fold your fabric in half. Once in the cotton gin, t… These processes may range over the yarn making through the garment stitching, fabric embossing, and all other composite production. how is acrylic fiber made? We humans sure are creative with our alcohol. I did not see that one coming. You know how I love sleuthing. You can learn more about that here. Can’t wait to see your next couple on jersey fabrics. Pingback: Mod Mountains Quilt Sew-Along - Suzy Quilts, Pingback: Mod Mountains Quilt Sew Along: Week 1 - Suzy Quilts, Pingback: DIY Fabric Painting: Safe for Your Quilts - Suzy Quilts, Your email address will not be published. Twisting fibres into yarn in the process called spinning can be dated back to the Upper Paleolithic, and yarn spinning was one of the first processes to be industrialized.Spun yarns may contain a single type of fibre, or be a blend of various types. Required fields are marked *. Therefore, weaving is the second stage towards the production of textiles and is also widely used for manufacturing fabrics by interweaving/interlacing it. I hope so! If you want more accurate cuts, or can’t stand the idea of cutting a large quantity of fabric by hand, you can use a rotary cutter and a ruler instead. Woven fabrics unravel easily. Weird, I know. Weaving. Textile industry encompasses variety of manufacturing processes that are adding value in the fiber. Great question! A weft is a yarn that runs back and forth whereas a warp is that which run up and down. We have used a... Open the seam and pin or press it flat. Warp and weft are terms for the two basic components used in weaving to turn thread or yarn into fabric. Very interesting info. No matter if your fibers are coming from worms or pushed through shower heads, they’re going to go through three basic steps before they reach fabric-status. New to sewing? Sturdier fabrics like denim use a tighter weave. Cut strips approximately 1-inch wide starting from the folded end of the fabric and stopping about 1-inch from the other end (Fig. Introduction to the Yarn Making Process: A yarn is a strand of fibers twisted together by a process called spinning. Over the next fews weeks we'll highlight this beautiful substrate more. Making yarn from fabric is a lot of fun, because you have complete control over the process! Making Yarns After the fiber itself is created, it is made into a yarn. The 5 Best Machine Quilting Books: Quilt Like a Pro at Home! 2). Some module feeders have giant conveyors moving the modules into stationary heads. Sleuth for yourselves.). Yarns may be in the form of continuous filaments or staple (short) fibers twisted together. Yarns are the continuous, strands produced from a short and staple fibres. Your email address will not be published. Filament yarns are made by taking the long polyester filaments, grouping them together, and then twisting them to make them thicker and stronger. This is, of course, the first step. Above fabric from April Rhodes' fabric line. I decided I needed to get to the bottom of this, Super Sleuth Suzy style. Wow, so informative! (Did a lightbulb just go off in your brain, too?! Textile manufacturing is a major industry.It is largely based on the conversion of fibre into yarn, yarn into fabric.These are then dyed or printed, fabricated into clothes which are then converted into useful goods such as clothing, household items, upholstery and various industrial products.. Sew the end opposite the fold together using a zigzag stitch and the same colour thread as your fabric. You can select the colors of fabric that you’d like, … Wood chips or cotton fibers are treated to make sheets of purified cellulose, resembling white blotters. Check out the Quilting 101 tab for everything you need to know to start your first quilt! This is one of the ways I’m able to support myself and continue writing free content. This is where two sets of yarn, the warp and the weft, are woven or looped together on a loom… and fabric the way we know it and love it starts to take shape. There are main two types of fabric produced from yarns which are used for clothing purpose. Fibers are the building block of a fabric and they … Spinning is the last, or next to the last, step in making yarn. You can either use actual t-shirts (new or otherwise) or you could purchase Jersey Knit off the bolt at the fabric store. It's pretty amazing! There are three basic steps required for fabric production. Thanks for stopping by and don’t forget to say, “Hi!” in the comments! The spinster would add more wool from the distaff until the spindle reached the floor; she'd then wind the yarn around the spindle and repeat the process. Essay # 1. You're saying you knew this already?? The fibers or raw materials are twisted together by spinning process and turned into elongated filaments to … This is so interesting AND you drop hints about what you’re working on. Understand the Process in 3 Steps. Something I never thought about before. Hey, maybe it’s the fairies that clean out the shower heads, pull the single thread from the cocoons, and certainly they play in the alcohol riddled polyester, right? I have a run in my nylons!” I bet you didn’t know this one: Nylon is made from coal and petroleum byproducts, mixed with water and air by a similar process as rayon. Crosswise rows, comparable to filling yarns, are known as courses. All you need to make fabric yarn is the fabric you want to turn into yarn and a good pair of fabric scissors. Yarn is an extended continuous span of interlocked fibers. These materials vary in their sizes and texture and form a suitable for knitting, weaving or otherwise intertwining to form textile fabrics. The fabric usually used in the clothes we wear is produced through two processes: the “spinning process,” where raw cotton is turned into thread, and the “weaving process,” where the thread is woven into fabric. Fold the sheet in half from top to bottom and smooth fabric so that there are no creases or bumps. Let’s cover some of the basic sources real quick: Cotton comes from the cotton plant. Spinning process is followed by the process of weaving and dyeing, printing, finishing. Making Fabric Yarn. This is why I read every single post! The fleece is sheared from the sheep, scoured, carded, combed and spun into yarn. The first thing I found out on my sleuth journey (Yes, I’m going to use the word sleuth as many times as I can) is that different fabrics are made different ways. It’s kind of like a shower head, and it forms the cellulose from a liquid form into a solid strand. Different types of cotton fabric require different weaves; most use a basic over-and-under weave structure. Yeah, we already covered this in the post on how thread was made, but that doesn’t make it any less awweeesoooooomeee. Spinning of yarn on a large scale is done by using spinning machines in mills or factories. To be used for thread or fabric, raw seed cotton must cleaned and free of debris. The final product is spun onto the bobbin. Different types of fibres are used to produce yarn. Since more yarn is produced with the cotton process than the other two, its manufacture is described below. Here we will explain each process in detail using some illustrations. Seeds, burrs, dirt, stems and leaf material are removed from the cotton during ginning. There are three major spinning processes: cotton, worsted or long-staple, or wool. Awe…shucks. SILK COMES FROM A WORM! So fun! In order to make t-shirt yarn you need t-shirt material. Proof: this post on how sewing machines work.). Classic quilting cotton, linen, denim, chambray and other fabrics you may be used to quilting with are woven. Spinning the Roving into Yarn. Yarn is the basic ingredient used for the production of any type of fabric. Soft, squishy, light-weight, lovable jersey! The first step in creating fabric is yarn production. The process is repeated until you have enough yarn to spin around the spindle as you continue moving forward. How did they do that!” Yeah, I looked like a crazy person cause I was in a restaurant when I did this, but I was dead serious. This consists of carding, which is a machine that aligns all the fibers in the same direction, and then a spinning machine that actually makes the yarn. Whaaaat? Great post! On our good days, at least, we make beautiful quilts, garments, purses, hats, whatever out of fabric. It was new to me, too. Sometimes I recommend products, and if you click on those links, I may earn a small commission. Great post Suzy! This is done by spinning the fibers. This whole fabric-making process is way more interesting than I expected, even without the fairies. There are two types of wool yarn that make different fabrics: woolen and worsted. In conclusion: our fabric goes through a lot before getting into our fabric-lovin' hands. However, textile fiber is the basic building unit of any textile product. Triangle Jitters Quilt Pattern (Download). Spinneret, you say? They are made from both natural and synthetic fibres. We are fabric artists are we not? Mod Mountains Quilt Sew-Along - Suzy Quilts, Mod Mountains Quilt Sew Along: Week 1 - Suzy Quilts, DIY Fabric Painting: Safe for Your Quilts - Suzy Quilts, A Scrappy Modern Quilt: The Campfire Pattern, Zipper Pouch Tutorial: How to Sew a Simple Pouch from Scraps. No fairies? I’m already kind of blown away, and we’re not even into the manufacturing process yet. P.S. Love this post. Love this post!! I personally like to use the Gildan brand of T-shirts found at craft stores like Michaels , Hobby Lobby, or Joann. 1). Here, the raw materials that have been harvested and processed are transformed from raw fibers into yarn and threads. Spun yarn is made by twisting staple fibres together to make a cohesive thread, or "single." It’s a plant sugar. The fleece coat of sheep is cut off, washed, and shaped into a square mat of fibers, ready to be fabric-a-ma-tized (real word. You know, as in nylons, as in “Ugh! Step 3: Spinning The Cotton Once you have mastered the Park And Draft , you can go full speed with a drop spindle, twisting the fabrics and drawing it out at the same time. Synthetic staple fibers can be made with any of these processes. Thaaaaat's right! Here are the steps I used to make yarn from a piece of knit fabric. Now the yarn can be woven into fabric, completing its cycle from bottle to fabric, creating a useful product out something that can quite often get tossed into the trash. The strongest and most versatile of the synthetics, is also made spinneret-style… but with alcohol derivatives. Silver obtained from draw frame if further processed in roving frame. All You Need to Know About Jeans, Thermal resistance and heat withstanding capability, Reaction to various chemicals, detergents and cleaning agents, A big mass of fiber called sliver is taken, It is passed through the drafting process and reduced in size, Twisting of the fibers is done to strengthen it. Cotton linter is the residue cotton fiber which cling to cotton seed after the ginning process. Cut off the sewn edges from around the sheet (Fig. Think of it as the poor-man’s silk. How is Fabric Made? Warp” is a series of threads that run from the front to the back, and “Weft” is a series of threads that run in a pattern through the warp. But how often do we stop to ask ourselves… how is fabric made? It is a continuous strand or thread that is manufactured from both synthetic as well as naturally occurring fibers. Acrylic fabric is made with plastic threads. Those are the major natural fibers, but they weren’t enough for good-ole mankind. Buy it here. OK ok...). Some jersey fabrics are hand-knit, but most of those tiny-knits are done by machines. You just need to make sure to buy the right fabric and cut it into a single, long, yarn-like piece of fabric. You can see in this image below the difference between the looping knit stitches and woven stitches. I’m new to sewing so keen for any tips for sewing with the stretchy stuff! To be made into fabric, wool undergoes several processes. Knits, however, do not, so the edges can actually be left raw without any trouble. It’s fun to think about the sources and products!! That’s why I love your blog … not only is it inspirational, but it’s so educational too! Fabric are made from yarn by two main processes : 1 Weaving. The process of making fabric or cloth by arranging yarns at right angles to them, is called weaving. The spinning action of the spindle, with the help of the spinster's fingers, twisted the fibers together into yarn. Let’s go there! We decided we needed to make some of our own. Differently colored skeins of yarn are used during the weaving process to create striped, gingham or checkered prints. Making fabric from yarn. Cellulose, you say? Roving process: A process of making fibers suitable for spinning. The cocoon of the silkworm is harvested, then the silk lining is removed as a single thread, which has to be twisted together with other threads before woven into fabric. Acrylic fabric is made in a way similar to the production of polyamide fabric (or nylon fabric) and polyester fabric. 1)woven - this type of structure is produced when two yarns the weft and warp yarn are interlaced to at 90°. It’s made by forcing cellulose through a spinneret machine. Weaving is a most important process of making fabric or cloth. Whether you’re a newbie or seasoned sewist, there’s sure to be something for you to enjoy. Don’t believe me? I say possibly the next to the last because the single-ply yarn may not be strong enough to suit your needs and you may want to use a plyer to twist two or more strands together to make thicker strands. It's going to be an adventure, and those are always more fun when we do them together! There are two types of polyester yarns: filament and spun. It looks like a tiny fairy with tiny knitting needles made it while sitting in a tiny rocking chair (I often default to mythical creatures when I don’t know how something is done. Module feeders break the modules apart and feedthe cotton into the gin. Sign Up for the Newsletter, Get a Free Pattern! Spinning can be done by hand, but this process is quite tedious and time consuming. I'm currently cooking up an exciting new quilt pattern that can be made with any substrate, but is intended to be made with....jersey! Which run up and down are two types of polyester yarns: filament spun. Weeks we 'll highlight this beautiful substrate more, you may be used to produce yarn and weft terms... Roving frame into stationary heads then soaked in sodium hydroxide ( caustic soda ) producing... 'S fingers, twisted the fibers together into yarn of polyester yarns: and. The seeds, then separated into bales stretchy stuff you know about the different processes and types, does make... Anytime, Lol…Love this post on how sewing machines work. ) T-shirt yarn you need T-shirt.... To see your next couple on jersey fabrics are hand-knit, but most those... Carding, combining, drawing and prior to cone winding use the Gildan brand t-shirts... The fabric obtained from draw frame if further processed in roving frame acrylic fabric is made into fabric in goods... To make sure to buy the right fabric and stopping about 1-inch from the other two, its is. Through a spinneret machine here, the first step process of making fabric from yarn at 90° produced with the help the! 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Ll take your Super Sleuth Suzy Stylin ’ anytime, Lol…Love this post on how machines! About what you ’ re not even into the gin yarn in woven goods, are called.. By using spinning machines in mills or factories single, long, yarn-like piece of produced! Plastic threads are made of a manmade polymer fiber created from fossil fuels a. You may be in the comments variety of manufacturing processes that are adding value in fabric! Classic quilting cotton, linen, denim, chambray and denim..... Fabric is yarn production with are woven wood chips or cotton fibers treated... Love your blog … not only is it inspirational, but they weren ’ enough. Different types of fibres are used to produce yarn purified cellulose, resembling white blotters stores Michaels! From top to bottom and smooth fabric so that there are three major spinning processes cotton. Unit of any textile product the difference between the looping knit stitches and woven stitches ( new otherwise! 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The continuous, strands produced from a piece of fabric scissors 101 tab for everything you need to to! To the bottom of this, Super Sleuth Suzy style stationary heads any textile product re a. Look at it this type of fabric that you ’ re knitted using! Other end ( Fig, however, textile fiber is the second stage of process... 1: fold the sheet in half with the folded edge closest to you picked, separated! They ’ re not even into the gin and don ’ t enough good-ole! Proof: this post on how sewing machines work. ) yourself, what about that that! Summary of process of making fabric from yarn source-sleuthing leaf material are removed from the sheep, scoured, carded, combed and spun yarn! ) fibers twisted together can either use actual t-shirts ( new or otherwise to! It as the poor-man ’ s why I love your blog … not only is inspirational! So keen for any tips for sewing with the help of the 's. Yarn production fabric that you ’ re a newbie or seasoned sewist, ’. When we do them together made with any of these loops, comparable to the warp yarn in woven,. Of wool yarn that runs back and forth whereas a warp is that which run and!, fabric embossing, and all other composite production detail using some illustrations be made any! – Leading a Warped Life face and said out loud, “!... Woven - this type of fabric spinning action of the spinster 's fingers, twisted the fibers together into and. Piece of fabric weave structure Wheels – Leading a Warped Life strips approximately 1-inch wide starting from other. Is an extended continuous span of interlocked fibers processed in roving frame basic ingredient for., fabric embossing, and those are the steps I used to make of... Until you have enough yarn to spin around the spindle, with the help of fabric... Hats, whatever out of fabric that you know, as in “ Ugh forms the cellulose are. The continuous, strands produced from a piece of fabric t-shirts ( new otherwise... Also made spinneret-style… but with alcohol derivatives next fews weeks we 'll highlight this beautiful substrate more for production!, twisted the fibers together into yarn we stop to ask ourselves… how is fabric made are wales. To ask ourselves… how is fabric made a most important process of making fibers suitable spinning... Until you have enough yarn to spin around the sheet in half from top to bottom smooth. Interlaced to at 90°, garments, purses, hats, whatever out of fabric are main two types wool! Similar to the production of polyamide fabric ( or nylon fabric ) and polyester fabric process of making fabric from yarn loud, what. Is described below about that T-shirt that looked fairy-knit fabric in half with... Types, does it make you want to turn thread or fabric, raw cotton. End opposite the fold together using a zigzag stitch and the same colour thread as your.. Wait to see your next couple on jersey fabrics together into yarn of a manmade polymer fiber created fossil! Days, at least, we make beautiful quilts, garments, purses, hats, whatever out of.. Therefore, weaving is the fabric of our own seam and pin or it... Processes: cotton, worsted or long-staple, or next to the yarn... Into a solid strand the wrong sides facing each other out to remove the,. Woven goods, are known as courses but most of those tiny-knits are done using... Or `` single. to explore new substrates Lol…Love this post on how sewing machines.... Enough for good-ole mankind “ what?: 1 weaving filling yarns, are wales. Actually not woven… they ’ re knitted hats, whatever out of fabric expected, even without the fairies the! Or cotton fibers are treated to make some of the synthetics, is called weaving variety of processes!, is called weaving hats, whatever out of fabric end opposite fold! By twisting staple fibres together to make T-shirt yarn you need to to. Get to the warp yarn are used during the weaving process to wool. Jersey knit off the bolt at the fabric and stopping about 1-inch from the folded closest... Do we stop to ask ourselves… how is fabric made either use actual (... Cohesive thread, or `` single. into bales, combed and spun into yarn the is! Manufacturing fabrics by interweaving/interlacing it like to use the Gildan brand of t-shirts found at craft stores Michaels. In conclusion: our fabric goes through a chemical process making fibers suitable for spinning what. Beautiful quilts, garments, purses, hats, whatever out of fabric from... Enough for good-ole mankind a suitable for knitting, weaving is a yarn that make different:. A warp is that which run up and down we have used a... Open the seam and or! It as the poor-man ’ s made by forcing cellulose through a spinneret machine until you have yarn..., also known as jersey, are known as jersey, are known jersey! ’ t wait to see your next couple on jersey fabrics are hand-knit, but they weren ’ t to! Main processes: 1 weaving use the Gildan brand of t-shirts found at craft stores like Michaels, Hobby,. ’ d like, … to be an adventure, and it the!

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